Adjusting the Variable Height Holders
(Instructions for V Series holders are found here)
 

The optimum film suspension height for your particular scanner unit may actually vary from the standard 1 mm suspension height provided by both the OEM Epson holder and the Fixed Height MF Holders.  If your scanner's optimum film suspension is different than 1 mm, the variable height holder allows you to compensate for this difference!

Special Care When Inserting T-Locks Into Variable Height Holders

Depending on which version of the variable height holder is ordered, the initial film suspension height when the set screws are fully retracted (and thus not raising the holder at all) will either be right at .5 mm or 1 mm.  The very thin nature of the material used in the .5 mm version, and to a lesser extent with the 1 mm version, means the film channel can flex if the T-locks (now optional on single channel film holders) are pressed in too far. 

Always insert the T-lock so it fits down to the point it just touches the film and presses the film lightly (but fully) against the film channel.  When no film is in one of the film channels and the T-lock are only being inserted for spacing purposes (e.g. with the Dual MF Holder), insert the T-lock so it just touches the film channel (as shown in the picture on the left).
   
This often will mean there is a slight gap between the "ear" of the T-lock and the top surface of the holder.  This is normal.
   
If the T-lock is pressed in too far, it can cause the film channel to flex down very slightly as seen in this close-up image of a holder from the underside.  (This is not an issue when an ANR Insert is used and also has not been an issue with the fixed height versions of the holders since there never is a gap space between the bottom of the holder and the scanner's glass.)  When the film channel flexes down, it will alter the film suspension height.  Sometimes with the 1 mm version, but not always, the film channel will actually "rebound" and push the T-lock back up (not very likely with the .5 mm version).  Do not rely on this to occur.  Instead, please be conscientious and insert the T-lock carefully.

Adjusting the Set Screws

A small L-shaped hex key has been included to turn/adjust the holder's set screws.  Insert the hex key gently into the socket as shown.  BEFORE YOU START TO TURN THE KEY, MAKE SURE IT IS FULLY INSERTED INTO THE SOCKET.  Failure to do this could mean the key will not engage and thus not fully turn the screw.  This would cause that adjuster to become out of sync with the others.  If this happens, you will need to start again at the zero position (see below).

Turning the key to the right (clockwise) will extend the set screw.  This will raise the holder (increase the film suspension height).  If you lose this key, a 1/16" size, a replacement can often be purchased at a well-stocked hardware store and is usually found on the aisle where nuts and bolts are located.

The Zero Position

You must begin your testing session with all of the set screws set to the "zero position" which means the bottom of the set screw is flush with the bottom surface of the holder. This can be accomplished via the following steps:

Turn the set screw so that it protrudes out slightly from the underside of the film holder.  Place an object that is known to be flat against the top of the screw (the included square piece of colored shim stock is used in this example).
   
Maintain moderate pressure on the shim piece.  Slowly reverse the set screw to the point the shim piece just comes into flat contact with the bottom of the holder.  Do not turn any farther.  If in doubt, repeat the procedure.  Please note how the flat object only HALF covers the set screw so that you are able to better see/judge when the two come into contact.

The Contact Surface of the Set Screws

Since the set screws are molded nylon, the bottom surface of the set screw (the part of the set screw that actually touches the scanner's glass) can have some imperfections on it.  If you prefer a flatter surface, you can easily trim the nylon with a sharp razor blade.

Determining an Adjustment Increment

The bent "L" end of the hex key will serve as your adjustment indicator.  If possible, always insert the key so that it points to the 12 o'clock position for the starting point before you begin adjusting.  This will make it easier to estimate increments such as quarter and half turns.  If you cannot insert the hex key at the 12 o'clock position (due to the previous adjustment you made for the zero position), insert the hex key as close as possible to the 12 o'clock position and then make a pencil mark to denote that offset point.  This pencil mark will then be used as the starting point reference mark.

The following table shows the linear relationship between key turns and height adjustment:

1/4 turn (e.g. from 12 to 3) = .2 mm
1/2 turn (e.g. from 12 to 6) = .4 mm
3/4 turn  (e.g. from 12 to 9) = .6 mm
1 full turn (e.g. from 12 to 12) = .8 mm

If it took a number of individual increment adjustments to achieve your new optimal height, it is possible any incremental turning errors from each of the individual turns add up to an amount where there is a noticeable variation between individual set screw heights.  Once you have determined your initial new optimum height, it can be a good idea to reposition the set screws to their zero point and adjust them back to the new height as a single adjustment (e.g., make an adjustment to +1.2 mm in one adjustment of 1.5 turns vs. 6 individual quarter-turn adjustments).

The goal is to extend each of the holder's set screws an equal amount from the bottom surface of the holder in order to evenly raise the holder/film suspension height to match the optimum position for your particular scanner.

Methodology

To determine the optimum suspension height for your particular scanner, you will need to test by making multiple test scans using the same piece of film.  This piece of film must be left in the same position within the holder for each of your test scans.  Be very careful handling the loaded film holder between each test scan.  Do not let the holder get dropped or slap it down onto your work surface because this could shift the film within the holder and affect your test scans.  To really minimize the chance of film movement during the test scans, you want use the taping method to secure your film to the ANR Insert.

Different methods can be used for testing.  If you have never experimented with shimming your holder, the slower methodical approach may be the best.  Utilize a fairly fine/small adjustment increment such as .2 mm (1/4 turn) from the beginning.  Start with a zero height adjustment "base" scan and then create a series of scans where each subsequent scan adds .2 mm in height.  You must adjust each one of the set screws AND adjust them by the same amount (e.g. 1/4 turn to raise the holder by .2 mm) in order to raise the holder evenly.  Compare each new scan against the previous one.  As long as each subsequent scan appears better than the previous one, continue to raise the holder by another increment and make another scan.  Depending on the size of the adjustment increment used, it may take multiple adjustments before you actually notice an appreciable difference.  Once the newest scan appears to be less sharp than the previous scan, the holder is past the optimal height.  Reconfirm which previous scan was the sharpest and revert back to that height setting.

If you have previously done shimming tests and already know your particular scanner requires a significant amount of height adjustment, you may want to start out utilizing a relatively "coarse" adjustment increment such as .4 mm or .6 mm to quickly determine the general range for the optimum focus height.  Once you have determined the general range, make additional test scans using a more "fine" adjustment increment such as .2 mm.  Scan at both a +.2 mm and - .2 mm adjustment to determine whether you need to progress in a plus or minus direction.   This approach can save you time if your particular scanner's optimum height is quite a bit more than the standard 1 mm.

Placement

The inside edges around an Epson scanner's glass bed are not straight up and down, they are beveled.  With certain scanners, it will be necessary to raise the holder a significant amount.  When the adjustment amount exceeds 1.5 mm, the bottom edge of the holder will start to rise and be able to encroach into the beveled area.  Pay attention in order to keep the holder positioned correctly right above the edge of the glass.

Periodic Adjustment

It will be a good idea to periodically retest for your scanner's optimum film suspension height.  If internal changes within the scanner occur over time, or if a set screw's position gets altered, it will mean an adjustment is necessary.
 

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